This dual drive hybrid makes quick work of any project. It's long-term, high performance, and efficient.
Warning: incorrect tonnage, which is too high or low, can cause damage or irreparable injury to your press brake. Refer to the manual or a table to calculate the weight of your press brake.
ADR and ADS hydraulic press brakes are as accurate as they are fast. These press brakes are second only to none. They can achieve accuracy levels of +-.0004 with repeatability that matches. These machines are similar to all of the JMT press brakes. They feature large strokes, high openings, and deep throats. This allows the operator to make larger parts and makes it easier to remove those parts. The result is a faster setup, more operator-friendly control, and a press that moves at breakneck speeds. This allows for more parts to be in the bin by shift's end with a higher quality overall piece to piece.
"The accuracy is amazing and the repeatability are excellent. Five days running a job, I saw no difference between the first and last parts bent on day one. The same thing happened on day five. This plus the faster setup time translate to higher profitability.
Standard currently makes the largest selection of hydraulic press-brakes on the market. We have 20 models in our ADR 5 Axis CNC Hydraulic Press Brake Series. They are small, up to 4 feet in length, and large, up to 20 feet in bending length. 7 different tonnages are available, ranging from 66 tons to 440 tonnes. Our ADS series, a premium and more advanced model, is available in 32 models. They can bend metal lengths from 6' 8" to 26' 5". Our ADS series machines have 13 different tonnages and can bend up to 3,300 tons. The PBF series is also available for customers that require a standard press brake. Another side of the coin are the advanced AD Servo Brakes that feature a hybrid hydraulic configuration with ball screws for quiet operation and energy efficiency. Standard is bringing to market the FBS-series, which is short for flexible bending solutions press brakes. FBS series brakes have a high tonnage and can be customized to fit customer's exact requirements. The brakes can also run tandem or trio press brakes.
A Mitsubishi automatic tool changer (ATC) makes a great press brake.
It has been said, "The little guys sometimes punch well beyond their weight class." Our 4 foot small press brake proves this. This compact bender features a CNC controlled back gauge on the X axis, tangs for euro or american style toolsing, an LED rear light, two sliding front supports with a line rail and a dual station with a palm/foot switch. This compact, precise small press brake is sure to impress.
This revolutionary tool changer gives press brake operators real-time information to help them perform better.
It has a double axis servo-electric back gauge system. It is capable of automatic bending step calculation as well as lengths that are full between side frames. These servoelectric presses are easy to use, precise, and cost-effective.
Gulf States Saw & Machine. Co. carries a variety of hydraulic press brake models to suit the needs of each of our customers. Our presses come in sizes from 22 to 440 tons, and have bed lengths of 4 to 13 feet with manual or CNC controls. We can also accommodate custom orders for lengths and tons. Our press brakes come with safety devices and a safety cage at the rear that prevents the machine from being opened. This allows for simple and secure maintenance. All electrical components are made from industry-standard parts that can be found in our Memphis, TN warehouse. For more information on each model, download a pdf.
There are two ways press brakes can bend metal. The first is called bottom bending because the ram will press the metal to the bottom of the die. Bottom bending results in highly accurate bends and relies less on the press brake machine itself. The downside is each tool is they're made to create one specific bend, so you’ll need to purchase a new one for every angle you want to make. Air bending leaves an air pocket between the ram and the bottom of the die. This allows the operator to accommodate for any spring back the material might provide. These types of dies only need to be changed if the material’s thickness is too much. Air bending’s drawback is the accuracy of the angle is affected by the material’s thickness, so the ram needs to be changed out accordingly.
Are you looking for the right combination of serious bending power, cost-efficient operation, and quality that doesn't compromise output or quality?
The motor within a mechanical press brake works by turning a large flywheel. The motor spins a large flywheel at high speed. The flywheel is controlled by the machine operator through a clutch. This sets the other parts in motion to bend metal. The mechanical press brake is simpler, especially in terms of its electronics. This makes maintenance and operation much easier. The mechanical press brakes can handle tons up to three times their intrinsic rating. Mechanical press brakes have one major drawback: the ram must go through a complete cycle once it is engaged. This cannot be reversed. This poses safety risks if an operator makes a mistake or places limitations on the machine. The possibility that the press brake could become locked if too much ram travel is one potential danger.
Mechanical press brakes operate via a motor inside the device. This motor spins a large flywheel at high speeds. The machine operator controls the flywheel through a clutch, which then sets the rest of the parts into motion to bend the metal. The mechanical press brake is much more straightforward, especially regarding its electronics, making maintenance and operation easy. They can also handle tonnages two to three times higher than their inherent rating, due to the nature of the mechanisms. The primary disadvantage of using mechanical press brakes is that the ram inside the machine must complete a full cycle when engaged and cannot be reversed. This creates some safety concerns if the operator makes a mistake and sets some limitations on the machine. One possible hazard is the potential for the press brake to become locked if the ram travels too far.
Hydraulic disc brakes have superior performance and efficiency due to the lack of a mechanical cable. The fluid system works better than a steel cable, which can be more susceptible to wear and more vulnerable to the elements.
Modern manual transmissions can be used to skip gears while going up or lower. You can, for example, change the gears when you accelerate. However, 3rd may be slower due to low engine revs.
Hydraulic presses can be used for forging and clinching, moulding blanking, punching as well as metal forming operations like deep drawing and blanking. Hydraulic presses can also be used for rubber pad forming and powder compacting.
Nearly all modern car crushers use hydraulic presses to crush cars. A pump pushes hydraulic fluid through large cylinders to power a large motor. Using principles of force-multiplication, a hydraulic system can generate over 2,000 psi and impart more than 150 tons of crushing force onto a pile of scrap cars.
Hydraulic presses brakes can be used to bend or fold metal by pressing it into dies. These presses can be used for both sheet metal work and continuous production. These presses can handle difficult industrial production jobs, from single-cycle operations to automated components.