The torque tube brake is another variant of the dual-cylinder machine. It has two cylinders that generate half the machine's total tonnage. Torque tube brakes don't generate full tonnage throughout the brake bed; they only produce full tonnage at the brake center. Torque tube brakes pull tonnage from each of the cylinders, which can lead to distortion due to off-center loading and full length bends. Standard Industrial single-cylinder brakes do not require balancing between cylinders. There are no complex hydraulic systems that compensate for each cylinder's weaknesses. A single cylinder can provide full tonnage on the brake, so you can achieve a repeat accuracy of +/ *.001' regardless of where you work.
Heavy-duty, spring-loaded die clamps allow for easy, quick die changes. All American-style precision and standard tooling are compatible with our machines. Wila or equivalent can be purchased for press brakes. Style rapid change powered ram clamping system and European clamping system instead of the manual one.
An automatic system for lubrication is an air-operated timed system that brings grease to all lubrication points except the backgauge screws. This option is ideal for multiple shift operations. All press brakes feature a standard central lubrication system.
Do you need a reliable machine to bend or process metal sheets and do you want it to be strong? Gulf States Saw & Machine Co. has both Single Cylinder Y1+Y2 HydraulicPressbrakes that are capable of bending steel plates and sheets. Fabricators can trust them for all forms of bending. Hydraulic Pressbrakes are simple to operate.
Air bending is done by bending sheet metal at the ends of the punch and 2 edges of V. This type of bend also creates a spring effect in the work piece. Because the bending force in this case is weaker, the metal sheet can spring backwards as if it were elastic.
The press brake's press force is known as the tonnage. It is used to determine the maximum pressure that can applied during the bending process.
Standard currently makes the largest selection of hydraulic press-brakes on the market. We have 20 models in our ADR 5 Axis CNC Hydraulic Press Brake Series. They are small, up to 4 feet in length, and large, up to 20 feet in bending length. 7 different tonnages are available, ranging from 66 tons to 440 tonnes. Our ADS series, a premium and more advanced model, is available in 32 models. They can bend metal lengths from 6' 8" to 26' 5". Our ADS series machines have 13 different tonnages and can bend up to 3,300 tons. The PBF series is also available for customers that require a standard press brake. Another side of the coin are the advanced AD Servo Brakes that feature a hybrid hydraulic configuration with ball screws for quiet operation and energy efficiency. Standard is bringing to market the FBS-series, which is short for flexible bending solutions press brakes. FBS series brakes have a high tonnage and can be customized to fit customer's exact requirements. The brakes can also run tandem or trio press brakes.
It is essential to achieve the highest quality part every time you use a hydraulic brake. We've made it even easier with the Piranha Easy Crown System. This machine eliminates the most common problem associated with a press brake: deflection.
It offers raw power, heavy-duty performance in bending, and improved technology, all in a cost-effective package.
Our CNC control hydraulic brakes provide users with the ability of tackling any project with precision speed and volume. These machines can handle even the most complex jobs with great detail. A removable USB drive can be used to store more programs. The following are key features:
Early generations of press brakes only had one axis of motion to make bends. They were much more limited compared to modern machines with 12 or more programmable axes of movement. Modern press brakes are highly precise and create graphical representations of the end result to aid the operator. Newer computers have dramatically reduced the setup time as well. They’re able to quickly calculate optimal settings based on materials being used, its dimensions, and the desired results. These calculations used to be done by hand, back in the day.
This method allows for high levels of angular precision. This method can be used for sheet metal greater than 2mm thick.
High-speed hydraulics packages are available to enhance the productivity of press brakes. To maintain temperature and prolong system life, an oil cooler is installed. Call a representative to learn more about our standard systems or custom-designed systems.
For any questions on your Piranha press brake please give us a shout or check our website.
Nearly all modern car crushers use hydraulic presses to crush cars. A pump pushes hydraulic fluid through large cylinders to power a large motor. Using principles of force-multiplication, a hydraulic system can generate over 2,000 psi and impart more than 150 tons of crushing force onto a pile of scrap cars.
Hydraulic brake failures are most common due to either loss of hydraulic pressure, or brake fade on steep hills.
Experts estimate that hydraulic brakes require twice as much electrical energy to operate an electric press brake. The hydraulic motors, pumps and oil that hydraulic press brakes use to operate the machine keep it running, even when it's not in use.
Types of Presses (with Diagram) - Metallurgy Type #1 Manually Operated Press (Fly): This press is controlled by humans. ... Type # 2. Type # 2. Type # 3. Hydraulic Press: Type # 4. Type # 4. Type # 5. Type # 5. Type # 6. Gap Press: Type # 7. Arch Press: Type # 7. Type # 8. Straight-Side Press: More Items...
Crowning is the method by which press brakes correct for deflections in both the upper beam or lower bed when pressure applies. There are different methods, depending on the model and make of the press brake.