Single Cylinder Press Brake Blazer

Old Ways

The press brakes are equipped with a manifold-lube system that brings all lubrication points together in one place (except for optional Backgauge screws). This time-saving feature improves machine longevity and decreases maintenance.

The motor inside a mechanical press brake operates via a motor. This motor spins an enormous flywheel at high speeds. The machine operator controls the flywheel via a clutch. A clutch then sets the other parts in motion and bends the metal. The mechanical press brake, with its electronic controls, is much simpler and makes maintenance and operation simple. A mechanical press brake can handle tonnages that are two to three times larger than their intrinsic rating due to its design. The downside to using mechanical press brakes, however, is that the machine's ram must complete its full cycle before it can be reversed. The operator can make mistakes, which could lead to safety concerns. A potential danger is that the press brake may become locked if it travels too far.

Single Cylinder Press Brake Blazer

Our Servo Hydraulic Press Brkes are highly efficient metal benders. With up to 66% reduced power consumption in standby, and 44% lower energy usage during the bending phase, our Servo Hydraulic Press Brokes are more powerful and efficient than other metal benders. AC Servo "electric motors" drive the ram movement of our servobrakes. They also have variable speed pumps that pump hydraulic oil "on demand". Our sophisticated, advanced technology ensures that the servopress brake is cost-effective. It's hard to find a quieter or more accurate press braking system anywhere.

The press brake is a must-have for any metal fabrication shop. Despite being the most crucial piece of machinery in a shop and highly valued, many people don't understand them. We've created this guide for you to better understand the press brakes.

Single Cylinder Press Brake Sync

Our manual control brakes are ideal for jobs or industries that don’t require precise and detailed CNC controls. Manual press brakes come with all the same safety features that CNC models have. These powerful machines are easy to start and great for more simple jobs. They have a front-operated ram adjust and power back-gauge with digital readouts. Both can also be fine adjusted by handwheels. Our models range in weight from 22 tons to 425 tons.

This unique technology makes it possible for press brake operators with all levels of skill to achieve efficient and quality results.

Single Cylinder Press Brake Sync
Single Cylinder Press Brake Tonnage Calculator

Single Cylinder Press Brake Tonnage Calculator

Also, consider other elements when calculating the margin such as the thickness, length and opening of the V.

A press brake is a machine that forms sheets of metal in long lengths. These sheets are often used in manufacturing or industrial applications. Most press brakes can be rated according to their metal pressing capacity and overall bending length. These numbers are expressed in numbers (e.g. total PPI, or pounds per inch). They can be found in many shapes and come with tools and accessories that allow for the creation of highly customized components. Two main types of press brakes are available: hydraulic and mechanical. We will discuss the differences and highlight the key features of each style in the sections that follow.

Single Cylinder Press Brake And

We offer press brakes that can help streamline your workflow, increase production speeds, optimize energy consumption and reduce operating costs. Our press brakes range from 40- to 2,000-ton capacities with anywhere between 3 and 11 axes, featuring tool layout, collision check, bend reports, back gauge editing and DiamondSoft® software with auto tooling.

Standard Industrial Press Brakes can be used by any facility. Standard Industrial press brakes can be used by smaller facilities with less expensive work hours that are able to perform up to three shifts per day. Standard Press brakes are also suitable for product manufacturers who need reliable machines that can be easily repaired with minimal downtime.

Single Cylinder Press Brake Bend Radius Chart
Single Cylinder Press Brake Bend Radius Chart

This type of bending is most commonly used for sheet metal working as it is suitable for machines with reduced capacities, unlike bottom bending, which requires more force.

These heavy-duty material supports are controlled by a CNC controller. They move in tandem with the ram movement. The arms' circular arc will follow the part being shaped and is portable and precise. This feature not only gives your operator assistance, but it also enhances the quality and bendability of your workpiece.

Systems

Currently, Standard produces the widest variety of hydraulic press brakes available today. From our ADR 5 axis cnc hydraulic press brake series we offer 20 models and ranges from a small press brake that start at 4 foot in length to large press brakes up to 20 foot in bending length and 7 different tonnages ranging from 66 to 440 tons. Our premium more advanced ADS series is available with up to 14 CNC axis, comes in 32 different models with metal bending lengths of 6 foot 8 inches up to 26 foot 5 inches. Our ADS series machines are top end precision and powerful metal benders offered in 13 different tonnages with capacities of up to 3,300 tons! In addition to these two popular press brake series, we also offer the PBF series for the customer that needs a no frill press brake. On the other side of the coin is the sophisticated AD Servo brakes that have a hybrid hydraulic configuration and ball screws for energy efficiency and quiet operation. Lastly, Standard brings to market the FBS series which equates to the “flexible bending solutions” press brakes. Our FBS series brakes are typically high tonnage press brakes made to order to customer exact specifications with the option of running tandem or even trio press brakes, and material automation and handling options of every description.

The game-changing tool allows press brake operators to improve their performance by receiving real-time data.

Frequently Asked Questions

Hydraulic brakes are more efficient than mechanical disc brakes. This means that you will need to apply less pressure to the lever for equal braking power. This allows for better modulation.

4. Choose the correct upper and lower dies for your press brake toolings based on the sheet metal hardness, thickness, length, and other factors. The slot width of the lower den should be between 5-6 times and 6-8 times the thickness of a metal plate. The sheet should have a longer length.

Hydraulic presses brakes can be used to bend or fold metal by pressing it into dies. These presses can be used for both sheet metal work and continuous production. These presses can handle difficult industrial production jobs, from single-cycle operations to automated components.

The panel bender is more efficient than a traditional press brake due to its tooling advantages. It also has a faster, more consistent, and repeatable process. Both can benefit from CNC (computer numerical control), but a press brake needs manual manipulation of the sheet metal, bend to bend.

Poor hydraulic performance can be caused by particulate contamination, water contamination and clogged filters.