Hydraulic press brakes apply pressure via hydraulics to force the ram down, instead of relying solely on mechanics. They may have more than one cylinder and give the operator more precise control over the bend. The result is a highly accurate and customizable bend. Like mechanical press brakes, hydraulic press brakes do have some specific disadvantages. Primarily, they cannot exceed the range of their rated tonnage. If your project requires flexibility, mechanical press brakes may be preferred.
Whether you need the precision and detail of computer-controlled measurements or you want to keep it simple with no-nonsense bends, Gulf States Saw & Machine.Co offers two great options for hydraulic press brakes in various sizes, all at affordable prices. Contact our team to get a quote on a machine today.
Our manual control brakes are ideal for jobs or industries that don’t require precise and detailed CNC controls. Manual press brakes come with all the same safety features that CNC models have. These powerful machines are easy to start and great for more simple jobs. They have a front-operated ram adjust and power back-gauge with digital readouts. Both can also be fine adjusted by handwheels. Our models range in weight from 22 tons to 425 tons.
Press brakes were limited to making bends using one axis. They were more limited than modern machines that can program 12 or more movement axes. Modern press brakes have high precision and produce graphical representations to aid the operator. Setup time is significantly reduced with newer computers. They can quickly calculate the optimal settings according to materials, dimensions, and the desired result. These calculations were once done manually.
The press force of the presses brake is called the tonnage. It controls the amount of pressure that the punch can exert during the bending operation.
The ADR and the ADS hydraulic press brake is as fast as it is accurate. With accuracy numbers like +- .0004 and repeatability to match, these press brakes take a back seat to no machine made anywhere. As with all the press brakes in the JMT lineup, our concept of “large strokes, high openings and deep throats is ever present in these machines, which allow the operators to make parts with larger flanges and make the removal of those parts much easier for the operator to manage. With easier quicker setups, a more operator friendly control, a press that moves at breakneck speed, the end result is more parts in the bin by the end of the shift with a higher piece to piece overall quality.
The BH series hybrid press brakes prove that not all hybrid presses are created equally. The patented dual-drive design of these third-generation machines allows you to get the best of both hydraulic bending and electric bending. This is even more than other hydraulic, hybrid, or electric pulley-style presses.
Whatever your bending needs, our BH series is here to make sure that power, precision, and profit are never far away.
Our CNC control hydraulic press brakes offer users the ability to tackle any project with precision, speed, and volume. These machines can handle the most demanding jobs with impeccable details. The capability to use a removable USB drive means that additional program storage is virtually limitless. Other key features include:
Our press brake machine offers important advantages over other models because it is backed up by Standard Industrial's reputation in durability and repeatability.
Standard currently makes the largest selection of hydraulic press-brakes on the market. We have 20 models in our ADR 5 Axis CNC Hydraulic Press Brake Series. They are small, up to 4 feet in length, and large, up to 20 feet in bending length. 7 different tonnages are available, ranging from 66 tons to 440 tonnes. Our ADS series, a premium and more advanced model, is available in 32 models. They can bend metal lengths from 6' 8" to 26' 5". Our ADS series machines have 13 different tonnages and can bend up to 3,300 tons. The PBF series is also available for customers that require a standard press brake. Another side of the coin are the advanced AD Servo Brakes that feature a hybrid hydraulic configuration with ball screws for quiet operation and energy efficiency. Standard is bringing to market the FBS-series, which is short for flexible bending solutions press brakes. FBS series brakes have a high tonnage and can be customized to fit customer's exact requirements. The brakes can also run tandem or trio press brakes.
These machines are faster and more efficient than their predecessors.
A Mitsubishi automatic changer (ATC), fitted with a press brake is a unique piece of equipment.
This type of bending is most commonly used for sheet metal working as it is suitable for machines with reduced capacities, unlike bottom bending, which requires more force.
A 10-foot press brake can be expensive.
Your brakes may touch the ground most often due to a problem with your brake fluid. Low fluid levels or air getting into the brake line can cause a spongy pedal. Another common reason for a pedal that isn't working properly is a bad brake booster.
Hydraulic brakes are more efficient than mechanical disc brakes. This means that you will need to apply less pressure to the lever for equal braking power. This allows for better modulation.
Hydraulic presses can be used for forging and clinching, moulding blanking, punching as well as metal forming operations like deep drawing and blanking. Hydraulic presses can also be used for rubber pad forming and powder compacting.
Brake discs are designed to last for at least 50,000 miles, although there are many factors that can affect their lifespan. You may get as many as 80,000 miles from one set if you take care of them and drive responsibly.