A fully automated press brake system can help relieve pressure on production lines if deadlines and timelines are pressing. How do you make it work?
Flexible and reliable bending performance with patented HEXA-C® frame – all in a cost-efficient package.
There are many options, but we won't be able to list them all. If you don't find what you need, ask us. Safety is our top priority. The AKAS-LC laser safety system is considered the best for a press brake. Combination machines require light curtain sick C 4000. Additional axis available up to 14. Extended travel back gauge up to 39 inches with safety curtain. Motorized height adjustment for sheet follower. Delem (DA69T), Cybelec (10S-12S,15S), 3D with PC1200) updated cnc controllers Quick release clamping and hydraulic clamping, Wila Wilson mechanical or hydraulic clamping. Tooling options from the "who’s who" in press brake tooling. Positioning systems for bottom tools, thickness measurement systems, and offline software for Profile-W or V-Bend.
Intuitive operation, high productivity, heavy-duty bend performance, and high productivity all in one cost-effective package
These press brakes are massively large and highly intelligent. They can handle an unlimited number of tonnages, bending lengths and metal material handling methods. Our mega brakes with high tonnage use an advanced engineered technology frame called "box construction". This makes them the most stable brake machines in the entire world. Referees around the world have confirmed the unbeatable stability and rigidity our large high-tonnage press brakes that incorporate our box frame construction design. Our high-tonnage press brake also minimizes handling of large workpieces before, during and afterwards the bending operation.
This dual drive hybrid makes it easy to do any project. It has long-term, high speeds, and is energy-efficient.
ADR and ADS hydraulic press brakes are as accurate as they are fast. These press brakes are second only to none. They can achieve accuracy levels of +-.0004 with repeatability that matches. These machines are similar to all of the JMT press brakes. They feature large strokes, high openings, and deep throats. This allows the operator to make larger parts and makes it easier to remove those parts. The result is a faster setup, more operator-friendly control, and a press that moves at breakneck speeds. This allows for more parts to be in the bin by shift's end with a higher quality overall piece to piece.
Press brakes are machines that can form sheets of steel. These sheets can be used in manufacturing and industrial applications or as components of other devices. Most press brakes' bending length and pressability are the determining factors. They are usually rated in terms of their pressure per inch (or total PPI) or their metal-pressing capacity. They come in many types and are often equipped with add-ons or tooling to make highly customized components. There are two main types: hydraulic or mechanical press brakes. We'll discuss the differences in each style and the most notable features.
Also, consider other elements when calculating the margin such as the thickness, length and opening of the V.
There are two methods that press brakes can bend steel. The first, or bottom bending, is when the ram presses metal to the bottom. Bottom bending can produce precise bends and is less dependent on the press brake. The problem is that each tool is designed for a specific type of bend. You will need to purchase a brand new tool for each angle. Air bending creates an air pocket between the die's bottom and the ram. This allows the operator flexibility in accommodating any spring back provided by the material. These types are only necessary to be replaced if the material is too thick. The drawback of air bending is its inability to accurately bend the material. This means that the ram will need to be changed accordingly.
It is powered by a double-axis back gauge and can perform automated bending steps calculation. These servo-electric press brakes are very precise in bending and eco-friendly. They also require minimal maintenance.
These machines are fast and efficient, as they run faster, more efficiently, and with greater reliability than their predecessors.
"The little guys can sometimes punch well above their weight class," it is often said. This is exactly what our 4-foot small press brake does. This compact bender has a CNC controlled X-axis rear gauge, tangs which accept euro and american style toolings, LED rear working lights, two sliding front sheets supports with linear rails, dual palm/foot stations with a selector toggle, and an LED rear lighting light. You'll want to test this powerful, fast, and precise small press brake. This bend punch is unlike any other.
It is said that the "little guys" sometimes punch higher than their weight classes. Our small, 4-foot press brake is an example of this. The compact bender includes a CNC-controlled X-axis back gauge, tangs capable of accepting euro or american tooling, an LED rear working light and two front sheet supports that slide with a linear rail. There is also a dual palm/foot station equipped with a selector switch. This small, powerful and precise press brake packs a punch.
Rare earth magnets can withstand pressures up to 9,000 lbs per square inch, but not for what you might think. The Internet has seen hydraulic presses crush things for a while.
Semi-trucks use compressed air for their brakes instead of hydraulic fluid. Semi-trucks have a lot of weight so they need air to brake.
Nearly all modern car crushers use hydraulic presses to crush cars. A pump pushes hydraulic fluid through large cylinders to power a large motor. Using principles of force-multiplication, a hydraulic system can generate over 2,000 psi and impart more than 150 tons of crushing force onto a pile of scrap cars.
Hydraulic brake failures are most common due to either loss of hydraulic pressure, or brake fade on steep hills.
Hydraulic presses can be expensive and eat up a large portion of machine shop budgets of all sizes. However, choosing the lowest-cost press can lead to higher long-term costs. These are some things to keep in mind when selecting your next hydraulic press.