Press brakes are machines that can form sheets of steel. These sheets can be used in manufacturing and industrial applications or as components of other devices. Most press brakes' bending length and pressability are the determining factors. They are usually rated in terms of their pressure per inch (or total PPI) or their metal-pressing capacity. They come in many types and are often equipped with add-ons or tooling to make highly customized components. There are two main types: hydraulic or mechanical press brakes. We'll discuss the differences in each style and the most notable features.
Machines that press brake sheet metal are used to form long sheets. These sheets are commonly used in manufacturing, for industrial applications, or to make components for other devices. Most press brakes have a rating based on their pressability and their bending length. This information is expressed as numbers (e.g., total pressure per inch, or pounds of pressurized material per inch). They are available in many sizes and can often be equipped with additional tools and add-ons to make custom components. The two main types of presses brakes that you will find are hydraulic and mechanical. In the following sections, we will explain the main features and distinguish between the two types.
There are also the BH series "hybrid", which proves once again that not all hybrid press braking systems are created equal. These machines are the third generation and feature a dual-drive design that combines hydraulic and electric bending. They offer superior productivity, precision and reliability and energy savings.
Made for high performance at a low price, our PBF value series CNC brake line press line is made. Three models are available from which to choose. Each brake press comes with our Easy Bend controller. It's easy to use in just 5 minutes. Maintaining metal bending at a simple price that you can afford.
Many fields use press brakes, including sheet metal work and production lines in sheet metal.
There are two ways press brakes can bend metal. The first is called bottom bending because the ram will press the metal to the bottom of the die. Bottom bending results in highly accurate bends and relies less on the press brake machine itself. The downside is each tool is they're made to create one specific bend, so you’ll need to purchase a new one for every angle you want to make. Air bending leaves an air pocket between the ram and the bottom of the die. This allows the operator to accommodate for any spring back the material might provide. These types of dies only need to be changed if the material’s thickness is too much. Air bending’s drawback is the accuracy of the angle is affected by the material’s thickness, so the ram needs to be changed out accordingly.
Intuitive operation, high productivity, heavy-duty bend performance, and high productivity all in one cost-effective package
These machines have industry-leading production capacities and are equipped with intuitive operator controls, which take the stress out for any operator.
This dual-drive hybrid makes it easy to manage any project. It has long-term, high-speed and energy-efficient operation.
Our manual control presses brakes can be used in jobs and industries that do not require precision or detail like CNC controls. While the manual press brakes feature the same safety features as the CNC models, they are still powerful and easy to use for simple jobs. These include a front-operated powerback-gauge and adjustable ram with digital readouts. There are also fine adjustment handwheels that allow for both. Our models are available in a range of weights, from 22 tons up to 440 tons.
A press brake is a machine that bends metal parts and sheets up 20mm thick. It consists of a U-shaped or V-shaped die, depending on the desired shape of bend, and a punch. The material to bend is placed on the die, and the punch presses it to bend the sheet to the desired degree.
High productivity, heavy-duty bending performance, and intuitive operation – all in a cost-efficient package
Although there are many options available, this list is not exhaustive. If you don’t see what you are looking for, please ask. Safety is paramount. The AKASLC, a world-class laser safety device, is at the top of our options. It is considered to be one of the best presses brakes. Light curtain Sick C4000 for combination machines. Additional axis to accommodate upto 14. With safety light curtain, extended travel back gauge can reach 39 inches Motorized height adjustment on sheet follower. Delem's DA69T or Cybelec's (10S,12S.15S,15S,3D with PC1200) are the latest cnc control controllers. Quick release clamping. Positioning systems at the bottom, thickness measurement, offline software for ProfileW and V-Bend.
Gulf States Saw & Machine is the perfect choice for precise, detailed measurements and simple bends. Co offers two great choices for hydraulic presses brakes in different sizes at reasonable prices. To get a quote for a machine, please contact our team.
A press brake is a machine that bends metal parts and sheets up 20mm thick.
The panel bender is more efficient than a traditional press brake due to its tooling advantages. It also has a faster, more consistent, and repeatable process. Both can benefit from CNC (computer numerical control), but a press brake needs manual manipulation of the sheet metal, bend to bend.
The most common reason for a soft/spongy pedal is air in the brake lines. Breathing in air can cause the brake pedal to feel soft or spongy. If your brakes feel spongy or soft, it is time to flush or change the brake fluid.
Hydraulic brake failures are most common due to either loss of hydraulic pressure, or brake fade on steep hills.
Crowning is the method by which press brakes correct for deflections in both the upper beam or lower bed when pressure applies. There are different methods, depending on the model and make of the press brake.